Manufacturing Newswire Stories

Company History In 1988, Kooima Company started making replacement parts for agricultural equipment in a 1,200-square-foot rented building. At that time, their inventory included one part number. The company has since grown and now has 4,000 different part numbers. About five years ago, Kooima Ag split from Kooima Company. A leading agriculture knife maker, Kooima … Continue reading CIRAS Is a Quality Connection for Agricultural Equipment Manufacturer

Timberline Manufacturing faced a difficult challenge. The Marion-based electronics contract manufacturer, like many employers in today’s economy, struggled to find assembly-line employees for its wire harness department. As a solution, they began exploring ways to augment their current workforce putting together the harnesses, which organize and protect electrical wires. Wire harnesses are just one of … Continue reading Challenge to Innovation: Timberline Manufacturing Overcomes Workforce Shortages With Automation Support

Step into the Digital Manufacturing Lab powered by Alliant Energy and it isn’t long before Chris Hill is unpacking an exoskeleton.This model, he explains, straps on like a backpack and with pulleys, cables and levers helps workers lift their arms with 8 pounds of offsetting support. Think about that if your job involves repetitive arm … Continue reading Changing the trajectories of Iowa manufacturers

Harnessing the Power of Artificial Intelligence for Strategic Decisions Artificial Intelligence (AI) is changing the way companies manage and use their data. By analyzing vast amounts of information, AI helps predict trends and make smarter decisions, turning data into a valuable resource. One key area where AI is making a difference is in maintenance and … Continue reading Using AI to Transform Data into Action

As an industry already familiar with implementing advanced technology, Iowa’s manufacturing sector is one to watch as everything from robotic and automation technologies to solutions powered by artificial intelligence become more sophisticated and companies must decide where to invest resources.

One of our favorite times of the year is here! ‘Tis the season to remind everybody that there are awesome Iowa-made products to give as gifts! Stay well-equipped on and off the road with a new Truck Topper from Black River. Celebrate your special moments with custom photos and printed home decor from Photosynthesis. Give … Continue reading 8th Annual CIRAS Holiday Gift List

Content was generated for: the Iowa Association of Business and Industry | Manufacturing packs punch in Iowa’s economy In 2020, the pandemic’s strain on supply chains served as a wake-up call to Americans, highlighting our dependence on imported products and an intricate web of global logistics. Public support for manufacturing noticeably shifted. Businesses across the country also … Continue reading Q and A: Is “Made in America” back?

On October 6, 2023, and throughout the month, manufacturers, community colleges, and universities will warmly welcome young talents to explore diverse and promising careers in manufacturing to celebrate Manufacturing Day (MFG).   While the challenges in the supply chain are gradually improving, the workforce in the industry remains a significant concern. MFG Day is not just … Continue reading 2023 Annual MFG Day

Sometimes it takes the latest technology to restore some of the oldest things. CIRAS recently partnered with ALMACO in Nevada to recreate ornate metalwork on Nevada’s Briggs Terrace-Evergreen Lane house, which was built in 1879 and is on the National Historic Register. During the 2020 derecho, a tree fell into the front porch, damaging its … Continue reading ALMACO Preserves Heritage with Advanced Technologies

Cedar Ridge Winery and Distillery had a problem: its packaging equipment was inefficient, took up too much space, and required too many people to operate. Replacing the outdated machinery would cost more than $150,000. Murphy Quint, head distiller and chief of operations at Cedar Ridge, knew the Iowa Economic Development Authority had a program to … Continue reading Networking Helps Cedar Ridge Solve Equipment Needs

Q: Tell me about your job and how it contributes to the overall goals of CIRAS to help companies prosper. A: As a member of the Strategic Advisor team, we are the sales force of CIRAS.  We are calling on and developing relationships with the leaders at our Iowa manufacturing companies so that we can … Continue reading Q&A with Strategic Advisor, Derek Thompson

The spark ignited at a recent workforce conference still burns for four CIRAS employees who attended the event. “We’re excited to take some of the information and best practices presented there and fit them into our program,” said Mary McGraw, project manager. McGraw, Brenda Martin, workforce program director, Pam Lane, project manager, and Mayra Ramirez, … Continue reading CIRAS Attends Conference Focused on Workforce Solutions

Members of the Iowa Lean Consortium (ILC) waited four years for the ILC Kentucky Lean Tour but by all accounts, the trip was worth the wait. “I’ve read the books and studied the practices but the presentations and tours gave me insights on how to apply lean principles that I couldn’t have gotten any other … Continue reading Reflecting on the ILC Kentucky Lean Tour

A Dyersville manufacturer is saving time and money by implementing a strategy that identifies potential breakdowns before they occur. JEDA Polymers, maker of engineered resins for the injection molding industry, was using a “homegrown solution” to anticipate issues in their extrusion lines. Though their efforts were moderately successful, the company couldn’t resolve all their issues … Continue reading Addressing Production Issues in Advance Saves Time, Money

An enticing aroma greets you at the Fairy Tale Cotton Candy factory in Des Moines. It’s sugar, but it could also be considered the sweet smell of success. Inside the factory, more than 50 varieties of cotton candy are produced and shipped far and wide to small stores and big box outlets, and under private … Continue reading Candymaker Finds Sweet Success

  CIRAS is set to welcome the 2023 summer interns to the team. CIRAS hosts interns throughout the summer, offering students professional networking opportunities that will contribute to their professional connection and interest in pursuing manufacturing. The goals of the internship program are as follows: Expose talented young professionals to manufacturing Provide students with opportunities to … Continue reading CIRAS Welcomes 2023 Summer Interns

Here is CIRAS’s quick look at major economic indicators for Iowa. For an introduction and a description of the indicators used, see our first post. Indicator Status Underlying Data Notes ISM Manufacturing PMI® Manufacturing contracted for the sixth consecutive month. Indicators were generally split between contracting and growing, as the rate of contraction slowed from … Continue reading Watching Iowa’s Economy: May 2023

Here is CIRAS’s quick look at major economic indicators for Iowa. For an introduction and a description of the indicators used, see our first post. Indicator Status Underlying Data Notes ISM Manufacturing PMI® Manufacturing contracted for the fifth consecutive month. All indicators on the national scale registered as contracting, although most were near neutral. Mid-American … Continue reading Watching Iowa’s Economy: April 2023

This blog is part of a series for Women’s History Month to highlight women who are making an impact on the manufacturing industry. Tell us a little about yourself and your work. Hello, My name is Brenda (Vande Voort) Martin. I’m employed with the Iowa MEP (CIRAS) at Iowa State University of Science and Technology in Ames, … Continue reading Brenda Martin: Create a vision of what an industry’s future could become with you involved.

This blog is part of a series for Women’s History Month to highlight women who are making an impact on the manufacturing industry. View the original blog post here.  Sarah Dvorak didn’t originally plan on a career in manufacturing, but her first career was not a good fit. Luckily, the opportunity to be part of a volunteer … Continue reading Sarah Dvorak: Manufacturing is for Anyone Who Wants to Solve Problems and Serve Customers

Wednesday, February 15, 2023 Press Release Gov. Kim Reynolds and the Iowa Economic Development Authority (IEDA) announced that Iowa will be investing an additional $2 million in the Manufacturing 4.0 Technology Investment Program to enhance productivity, efficiency, and competitiveness in Iowa’s largest industry. The program helps small- to mid-size Iowa manufacturers invest in the adoption … Continue reading Governor Reynolds, IEDA Announce $2 Million in Manufacturing 4.0 Funding

Manufacturing 4.0 Assessments Exceed Expectations Iowa manufacturers are eager to incorporate advanced technologies into their enterprises. That was clear by the overwhelming response to the Technology Investment Grant Program led by the Iowa Economic Development Authority (IEDA). The goal of the effort is to assist Iowa manufacturers in becoming more competitive by adopting and leveraging … Continue reading Manufacturing 4.0 Assessments Exceed Expectations

Here is CIRAS’s quick look at major economic indicators for Iowa. For an introduction and a description of the indicators used, see our first post. Indicator Status Underlying Data Notes ISM Manufacturing PMI® Manufacturing contracted for the fourth consecutive month. Inventories and prices continued to grow, while most other measures remained contracted moderately. Mid-American Index … Continue reading Watching Iowa’s Economy: March 2023

Here is CIRAS’s quick look at major economic indicators for Iowa. For an introduction and a description of the indicators used, see our first post. Indicator Status Underlying Data Notes ISM Manufacturing PMI® Manufacturing contracted for the third consecutive month. Most measures continue to indicate moderate general slowing in manufacturing, except employment and inventories, which … Continue reading Watching Iowa’s Economy: February 2023

The CIRAS Digital Manufacturing Lab powered by Alliant Energy recently added two new partners, Pratum, an information security company, and ProPlanner, specialists in tools for complex assembly manufacturing. “Partnerships are key to our efforts to de–risk technology adoption for Iowa companies,” said Chris Hill, CIRAS program director. “Our technology partners play a key part in … Continue reading Digital Lab Expands Partnerships

Iowa State sophomore engineering student and CIRAS intern Cassie Larsen was ready to take on a new challenge when she learned about an opportunity with Dubuque Screw Products (DSP). The northeast Iowa business needed a new shop layout for its expanding facility. “The company had a few ideas, but they were open to anything that … Continue reading Dubuque Screw Products Gains Space with New Process Flow

Lisle Corporation began business in 1903 and still uses a portion of its original building today. While rightfully proud of its history, this Clarinda–based manufacturer is forward thinking, especially when it comes to the future of its workforce. Lisle is collaborating with CIRAS to make smart decisions to help ensure they have the staff and … Continue reading Investing in Automation for Future Growth

It’s been a wild and wooly economy the past three years, but CIRAS is looking forward to the upcoming year with new ways to help Iowa businesses manage oncoming challenges. “2023 is going to be a year where we learn a lot about where the economy and industry is going in the next three to … Continue reading CIRAS Looks Forward to 2023

Here is CIRAS’s quick look at major economic indicators for Iowa. For an introduction and a description of the indicators used, see our first post. Indicator Status Underlying Data Notes ISM Manufacturing PMI® Manufacturing contracted for the second consecutive month. Most measures indicate a general slowing; however, employment grew in December. Mid-American Index Midwest manufacturing … Continue reading Watching Iowa’s Economy: January 2023

Watching Iowa’s Economy: December Here is CIRAS’s quick look at major economic indicators for Iowa. For an introduction and a description of the indicators used, see our first post. Indicator Status Underlying Data Notes ISM Manufacturing PMI® Manufacturing contracted last month, the first reported contraction since May 2020.  Inventories and production grew last month. Mid-American … Continue reading Watching Iowa’s Economy – December

In need of some last-minute gift ideas? We’ve compiled a short list of Iowa-manufactured products that make great gifts! Upgrade their truck with accessories from Putco or their semi from Iowa Customs Help kids discover physics while having fun with race tracks using Blu Track Gift some of Tiefenthaler’s skinless brats! Give your favorite athlete … Continue reading 7th Annual CIRAS Holiday Gift List

Here is CIRAS’s quick look at major economic indicators for Iowa. For an introduction and a description of the indicators used, see our first post. Indicator Status Underlying Data Notes ISM Manufacturing PMI® Indicators were mixed, all remaining close to neutral. Mid-American Index Prices continued sharp increases along with strong growth in new orders in … Continue reading Watching Iowa’s Economy – November

  There is no such thing as a one-size-fits-all safety plan for manufacturing facilities, and nobody understands that better than Jack Hasken. Jack Hasken is president and CEO of Jackson Manufacturing, a custom plastic injection molding facility in Maquoketa. Jack runs the company with his wife, Sarah, who is instrumental in setting the company’s strategic … Continue reading Making Safety a Priority

TransAgra International expects to more than double its global sales in the next year, and strategies learned at ExporTech will help the Storm Lake company achieve that goal. “We learned a great deal about building our global presence and making contacts, as well as the details of exporting and registrations in each country,” said Dr. … Continue reading ExporTech Accelerates Global Growth

Much has changed in the years since Dean and Marcia Sonquist launched Plas-Tech Tooling in 1993. The business long ago moved from the couple’s garage into a building in Garner. The company’s labor force has grown from 1 employee to nearly 30 full-time workers, and the focus of the business has broadened significantly. The Sonquists … Continue reading Partnerships Help Plas-Tech Tooling Grow

Here is CIRAS’s quick look at major economic indicators, our assessment of Iowa’s industrial economy, and recommendations for you as a business leader. For an introduction and a description of the indicators used, see our first post.   Indicator Status Underlying Data Notes ISM Manufacturing PMI® Nearly all indicators remained above neutral, demonstrating continued moderate growth … Continue reading Watching Iowa’s Economy – October

Attending a tradeshow can pay big dividends for even small companies. The right show can provide networking opportunities, give insights on competitors, and update you on developments in your industry. But tradeshows can be overwhelming, especially if you decide to attend a large-scale event. To maximize the experience, consider these suggestions from CIRAS staff members: … Continue reading Getting the Most from Tradeshows

Cardinal and gold pride was on full display when Iowa State University President Wendy Wintersteen toured a Stellar Industries plant in Mason City this past August. The company, which manufactures hydraulic truck-mounted equipment, accessories, and specialty trailers, invited employees who were ISU graduates and current interns to join the tour, giving President Wintersteen a chance … Continue reading ISU President Tours Mason City Plant

It’s no secret that Iowa businesses are struggling under the weight of current workforce constraints. So how can your company mitigate the impact? Over the long run, an organization-wide workforce strategy that collaboratively optimizes attraction, retention, productivity, and automation can help. This plan should be developed within the context of your regular strategic-planning cycle. Strategy … Continue reading Developing Your Own Workforce Strategy

Roxanne Schlue was two months into her new job at LMT Defense when the Eldridge company received one of its largest-ever federal contracts. Schlue’s job as compliance manager was to ensure that the appropriate flow-down clauses were passed down to subcontractors. For assistance with that, she turned to the CIRAS Procurement Technical Assistance Center (PTAC). “When … Continue reading Assistance with Flow-down Clauses Helps Ensure Contract Compliance

A partnership with the Iowa State University Meats Laboratory gives Iowa meat producers access to world-class research, technology, and training to keep them informed, updated, and competitive. “CIRAS helps us educate processors on basic meat science as well as advances in food processing and food safety technology,” said Terry Houser, associate professor and extension meat … Continue reading Giving Clients Access to a World-class Facility

A worldwide leader in the design and manufacture of custom-made environment-controlled cabinets credits CIRAS with bringing a possible new market space to their attention. Percival Scientific, founded in 1886 and located in Perry, is exploring the feasibility of adapting its current product line to include cabinets for aging and fermenting meat. The idea was suggested … Continue reading Company and CIRAS Explore Adjacent Market

 The relationship between Iowa industry and CIRAS has been pivotal to the growth of an Iowa State University program that helps senior engineering students apply what they’ve learned in the classroom to a real-world setting. “Because CIRAS works with manufacturers across the state, they are uniquely positioned to see opportunities within companies for student projects,” … Continue reading Engineering Capstone Program Gets High Marks from Industry

Here is CIRAS’s quick look at major economic indicators, our assessment of Iowa’s industrial economy, and recommendations for you as a business leader. For an introduction and a description of the indicators used, see our first post.   Indicator Status Underlying Data Notes ISM Manufacturing PMI® Strong data with indications of price easing and availability … Continue reading Watching Iowa’s Economy – September

A family-owned welding business founded 39 years ago in southwest Iowa used its ongoing relationship with CIRAS to further its understanding of the government bid process. As a result, they’ve recently been awarded two contracts from the USDA Forest Service totaling more than $256,000.  Gregory Welding, located in Sidney, had previously completed their System for … Continue reading Understanding Government Bid Process Pays Off

An employee stock ownership plan (ESOP) can be a powerful tool for saving jobs, recruiting top talent, retaining people, and building retirement wealth. And white it may not be the best option for all companies, a growing number of Iowa businesses are finding success in using ESOPs to meet their workforce objectives. Folience Inc. is a … Continue reading ESOPs Achieve Workplace Goals in Retention, Productivity, and Retirement Wealth

When Marlene Hernandez graduates from Iowa State University next spring, she’ll do so with newfound self-confidence and a resume packed with experience. As an intern with CIRAS, Hernandez delved into everything from employee compensation issues to safety and health. “It has made me feel more confident in my capabilities and has helped me develop professional … Continue reading Internships Key to Recruiting Young Talent

The CHIPS and Science Act of 2022, signed into law on August 9, will inject up to $280 billion in critical and emerging technologies. The bill provides more than $52 billion to subsidize semiconductor manufacturing, including tax benefits and other incentives to encourage U.S. businesses to build new chip manufacturing plants in the U.S. The … Continue reading Impact of the CHIPS and Science Act of 2022

As part of the 2021 Infrastructure Investment and Jobs Act, federal funds were authorized to support the continued development of electric vehicle (EV) chargers. Iowa is joining with many other states in developing plans to create an EV charging network along Interstates 29, 35, 80, and 380. Our state federal funding for 2022 is $7.6 … Continue reading Did You Know? Iowa’s Electric Vehicle Infrastructure Deployment Plan

Workforce shortages are impacting businesses of all types and sizes across the country. These challenges are more onerous in Iowa because of our slow population growth.   Here is some advice that members of the Manufacturing Extension Partnership (MEP) National Network™ have published recently on strategies to help small- and medium-sized manufacturers address their workforce issues.   … Continue reading Leading through the Workforce Crisis

The Polymer and Food Protection Consortium (PFPC) recently shifted its packaging processing function to the Biocentury Research Farm near Boone, having outgrown its original facilities on the Iowa State campus. The larger space will enable PFPC to continue expanding its services in food safety research to support companies.  With initial and ongoing support from CIRAS, … Continue reading Iowa State’s Polymer and Food Protection Consortium Is on the Move

There’s no such thing as an overnight success. Anything that results in sustainable growth requires patience and persistence. But the payoff can be substantial. That’s the lesson learned by Black Cat Wear Parts, a company that started working with CIRAS four years ago and is now poised to see increased sales of more than $2 … Continue reading Patience and Persistence Key to Potential $2 Million Sales Growth

Iowa State’s CIRAS Digital Manufacturing Lab powered by Alliant Energy continues to invest in technologies that fit the needs of Iowa manufacturers.   “Technology can change rapidly through software, hardware, or material improvements,” said Chris Hill, CIRAS program director. “A key to the continued success of the digital lab is to ensure we have access to … Continue reading Digital Manufacturing Lab Adds New Technologies

Iowa manufacturers are turning to CIRAS with questions on how to maintain productivity and profitability when workforce is in short supply. Depending on the application, the answer can be automation or using robotics instead of humans to perform tasks like machine-tending. “Machinists are high-skilled employees, but some of the tasks they perform do not require … Continue reading Using Automation to Bridge Labor Gap

A Marion assembler of wire harnesses and control boards started looking at new ways to address its labor shortage after its CEO attended a CIRAS presentation on workforce challenges.   Tom Pientok, CEO of Timberline Manufacturing Company, was present at one of the first workforce talks given by CIRAS director Ron Cox. He later arranged for … Continue reading Company Takes Creative Approach to Workforce Shortage

Written by CIRAS Workforce Programs Manager, Brenda Martin The workforce shortage isn’t a recent phenomenon. It’s 20 to 30 years in the making and may worsen in the coming years. The CIRAS workforce team has identified 7 Top-Tips in making employees a better offer: Invest in technology. Automation reduces the need for employees to do … Continue reading For Employers Experiencing a “Labor Shortage,” There is a Simple Solution: Make Workers a Better Offer

We’re at a rare inflection point that will change the landscape of American manufacturing over the next 50 years: the transition from internal combustion engines to electrified motors in vehicles. As the automotive industry transforms, very few hardware manufacturers will be unaffected. In 2016, just under 300,000 electrified (battery, plug-in, and hybrid) vehicles were produced … Continue reading The Powertrain Supply Chain is Transforming. Are you ready?

Innovation At Work is a series of stories, photos, videos and audio highlighting the new approaches Iowa State University is taking to big challenges that affect Iowa’s communities and landscape. A new entry in the series will be published every Tuesday between April 5 and May 3. To learn more about the impact CIRAS and … Continue reading Innovation at Work: Strengthening Iowa Communities

The ongoing pandemic has contributed significantly to disruptions and changes in the global supply chain. Many small and medium manufacturers (SMMs) have been harder hit by these interruptions than larger companies because SMMs rarely have the leverage and market presence to access supplies and transportation when resources are constrained. While there is no single answer … Continue reading White Paper: Managing Supply Chain Risks

CIRAS and industry partners continue to invest in new technologies for Iowa manufacturers. Ramco Innovations recently donated a selective compliance articulated robot arm (SCARA) to CIRAS. The company is a technology partner in the Digital Manufacturing Lab created in 2019 with substantial donations from Alliant Energy and the Iowa Economic Development Authority. The lab is … Continue reading Lab Helps Manufacturers Explore Industry 4.0 Technologies

A partnership with the Iowa State University Office of Biotechnology gives CIRAS access to the sophisticated equipment and technical expertise of the Materials Analysis and Research Lab (MARL) to help manufacturers solve complicated problems. CIRAS was recently contacted by Danfoss Power Solutions in Ames for answers on a corrosion issue. A rust protection product used … Continue reading Tapping into University Resources

A Cherokee manufacturer has utilized their ongoing relationship with CIRAS to understand a new bid process, expand its list of potential customers, and learn how to certify its cybersecurity protocols. Bob Simonsen, marketing manager at RJ Thomas Manufacturing, recently contacted CIRAS Procurement Technical Assistance Center (PTAC) government contracting specialist Mary Zimmerman for assistance with a … Continue reading Manufacturer Gets Help Navigating New Bid Process

Fox River produces high-performance socks at a plant in Osage. The company has increased sales, invested in new equipment, and added jobs since implementing a new sales approach based on a Total Cost of Ownership (TCO) model. The Osage manufacturer has seen revenues increase by $1.5 million since updating their sales approach with a TCO … Continue reading Sales Grow After Rethinking Supply Chain Costs

 A global supplier of vending equipment and services turned to CIRAS last year for advice on maintaining quality customer support during the pandemic. CIRAS suggested implementing an augmented reality (AR) tool provided by TeamViewer. The solution proved so effective the company plans to use it after pandemic concerns subside. “One of our biggest concerns early … Continue reading Enhance Customer Value with Augmented Reality

The Iowa Economic Development Authority’s 2020 Manufacturing 4.0 plan identified five key strategies focused on preparing Iowa’ s manufacturers for the fourth industrial revolution, in which the physical and digital elements of factories become fully integrated. As global manufacturing transforms, it is critical that manufacturers apply technology to fill existing workforce gaps and create new, … Continue reading Iowa Manufacturers use Grant to Invest in Technology

With all the uncertainty of global supply chains, 2021 is the year to buy local and buy early. So, we’re excited to offer our 6th annual CIRAS holiday gift list! Keep warm with an insulated jacket from Dickson Industries. Take up a new sport with Party Boy Skateboards. Complete your backyard with a kids picnic … Continue reading 6th Annual CIRAS Holiday Gift List

Like most responsible companies navigating a pandemic, Larson Manufacturing worked hard to secure its Lake Mills manufacturing facility against COVID-19. Among other things, and the company posted signs, upgraded its cleaning procedures, and installed social distancing barriers. But was that enough? To make certain, Larson last summer became one of Iowa’s first companies to receive … Continue reading COVID-19 Assessment Helps Larson Ensure Best Practices during Pandemic

An Ames manufacturer of solar panels avoided scrapping $30,000 of incorrect work after Iowa State University experts helped the company find a way to inspect 750 problem panels for a potential defect. Dan Stieler, president of PowerFilm, said he turned to CIRAS and Iowa State’s Center for Nondestructive Evaluation (CNDE) after discovering that one of … Continue reading X-ray Imaging Positions PowerFilm to Quickly Fix Potential Problem

A central Iowa manufacturer of sports performance equipment credits CIRAS with getting the company back on track after a fire left them dealing with extensive smoke and water damage. “Without them, we would’ve been set back a year or more, and if we’d tried to move forward on our own through trial and error, it … Continue reading CIRAS Helps Company Rebound after Fire

A Decorah manufacturer of precision zinc die castings expects to see more than a $1 million increase in sales thanks to work by CIRAS to help the company improve its internet marketing. Dave Magner, director of sales and marketing for Deco Products Company in Decorah, said his company first turned to CIRAS about five years … Continue reading Deco Products Uses CIRAS Team to Tackle Internet Marketing

It started as a single question in a loud, pandemic-influenced Sioux City popcorn factory: How do we meet our obligation to monitor employee hearing if COVID-19 social distancing requirements are blocking us from running hearing tests in the usual way?   The answer, which American Pop Corn Company discovered with help from CIRAS, involves new workplace … Continue reading Iowa Manufacturers Find Immediate Value in Wearable Tech

A Waverly cutlery manufacturer expects to see more than $1 million in new sales after CIRAS helped the company analyze its changing market and launch new initiatives during the heart of the COVID-19 pandemic.  Rada Manufacturing Company, which has been making knives for fundraising groups and small retail operations since 1948, sought out CIRAS for … Continue reading CIRAS Helps Rada Manufacturing Sharpen Its Marketing

Iowa manufacturers who invest in new technology to become more competitive now can have up to $75,000 of that investment matched by the state of Iowa.  Iowa legislators approved a new “Manufacturing 4.0. Technology Investment Program” in May. The measure creates a program at the Iowa Economic Development Authority (IEDA) to help manufacturers ease the … Continue reading Grants Will Match Investment in Manufacturing 4.0 Technology

This fall will mark the second anniversary of the CIRAS Digital Manufacturing Lab powered by Alliant Energy, and we’re still growing.

We opened the lab in September 2019 as to experiment with ways to de-risk technology adoption for Iowa manufacturers. Since then, we have served the Industry 4.0 needs of many businesses in Iowa via in-person events, counseling sessions and projects.

Unfortunately, COVID-19 kept most people out of the lab last year. But we haven’t been dormant. Instead, CIRAS used the opportunity to expand our technology partnerships, upgrade our technology, and evolve our services from in-person to virtual engagements.

It’s a common misconception among many manufacturers that assisted and augmented reality technology are outside their reach – mystical, gimmicky technology that really has no place on their production floor.

We get it. We’ve all read science fiction novels and seen the movies. These technologies are portrayed as “space-age” bits of hardware and software that certainly cost a fortune and probably require a PhD to operate. In reality, this couldn’t be further from the truth. Augmented and assisted reality (AR) technology is so accessible that it might already be something you use every day.

Let’s break it down.

A Keokuk maker of grooming brushes and other agricultural products expects to save at least 50 percent on energy costs after CIRAS advised the company during replacement of an aging plastic injection molding machine.

Tony Fox, president of Decker Manufacturing, said his company contacted CIRAS last summer seeking unbiased advice about replacing an aging hydraulic machine that had become an energy hog and needed frequent repairs.

For Immediate Release:

As business and industry evolve at an ever-increasing pace, the next wave of change in the form of digitalization and automation, known as “Industry 4.0,” will require new processes for businesses and new skills for employees. Today, Iowa’s Community Colleges and the Iowa State University’s Center for Industrial Research and Service (CIRAS) announced a new consortium to support the manufacturing sector in adapting to these changes. The training and awareness initiative includes partners from across the state.

“Iowa has the right mix of relationships and resources to help our manufacturers remain competitive through a global technology revolution that is transforming factory floors and jobs,” said Iowa Gov. Kim Reynolds. “This important partnership addresses a critical need identified in the state’s Manufacturing 4.0 strategic plan by uniting key education and industry stakeholders in a comprehensive effort to prepare workers with the skills they need in an increasingly digital economy.”

Are you ready to gain valuable insights that can help your business? If so, CIRAS recommends that you plan to attend the annual Taking Care of Business Conference next month in Coralville. The yearly conference, which is hosted by the Iowa Association of Business and Industry, is a valuable way for Iowa manufacturers to invest … Continue reading ABI Taking Care of Business Conference is June 8-10

Tim Miller has joined CIRAS as a manufacturing engineering project manager.   Tim has a bachelor’s degree in industrial engineering from Iowa State University and a master’s degree in industrial engineering from the University of Cincinnati, as well as a graduate certificate in system design and management from the Massachusetts Institute of Technology. He comes … Continue reading CIRAS Staff News: Meet Tim Miller

CIRAS and other members of the MEP National Network are sharing this message to alert manufacturers to important news about new tax credits available to help companies assist their workers with COVID-19 vaccinations:

On Wednesday, President Joe Biden called on employers across America to do everything they can to help their employees – and their communities – get vaccinated. As part of that effort, President Biden is calling on every employer in America to offer full pay to their employees for any time off needed to get vaccinated and for any time it takes to recover from the after-effects of vaccination. Now is the time to step up our efforts to reach every working-age adult in America, and today’s announcement to help employers offset the cost of paid time off is an important step in getting America’s workforce vaccinated.

A Bloomfield metal fabricator expects to see a roughly $5.5 million benefit after CIRAS helped the company prepare for ISO 9001:2015 certification. Sam McClure, co-owner of M3 Fabrication, said his company initially sought ISO certification both to improve its overall quality and to set the company apart when trying to recruit new customers. “The main … Continue reading ISO Helps M3 Boost Business

April showers in Iowa quickly can turn dangerous thanks to flash flooding.

CIRAS wants to take this opportunity to remind you yet again about the potential peril that can come with severe weather season. Are you ready?

As the COVID-19 pandemic has shown us, Iowa companies always come out better when they plan for the worst and take steps ahead of time to identify what should happen if trouble strikes

COVID-19 has taught Iowa companies many things about their businesses – from the importance of understanding their supply chains to the strengths and limitations of Zoom. You’ve learned to be flexible, to plan ahead, and to lean on your employees. But is your business ready for what comes after the pandemic?

To help you focus on the future, CIRAS is launching a new Business Resiliency webinar series.

On February 13, 2020, I sent an email to the CIRAS leadership team about this thing called Coronavirus hitting China. Here is how it ended:

The short answer … is that there is very little impact today. But, depending on a lot of factors, moderate to significant impact will happen soon once inventories dry up. Depending on the length of shutdowns, the repercussions could extend for a seriously long period.

 I think we should start up the disaster response team to get our hands around this.

At that time, we had no idea what we were in for and did not grasp the direness of the situation that public health experts were warning of.

Work by CIRAS to increase the adoption of cutting-edge edge technology in Iowa manufacturing will play a key role supporting the state’s new plan for keeping Iowa industry competitive.

Iowa Gov. Kim Reynolds announced the new Manufacturing 4.0 Initiative on Thursday, saying it was intended to outline “new strategies to support (manufacturers’) efforts and ensure Iowa’s future prosperity is widespread, reaching all people in all parts of Iowa.”

The initiative, which is led by the Iowa Economic Development Authority, creates strategies and actions focused on ensuring Iowa is a global leader in the next generation of manufacturing.

A Bettendorf machine shop landed government contracts worth more than $100,000 after CIRAS helped a new supervisor delve deep into the intricacies of government bidding.

Bowe Machine in Bettendorf.

Michael Bigsby had been working at Bowe Machine Company for roughly six months when he proposed that the company pursue government contracts. Bigsby had been involved in quoting government jobs for a previous employer, but he had never played a major role in the bidding process.

So, he sought help understanding the procedures.

A Hiawatha-based assembly and supply chain integration company expects to see at least $5 million a year in new business after CIRAS facilitated a partnership with an air purification company.

World Class Industries started work in October under a contract that quickly will see the company producing 24,000 room-sized air purifiers annually for Timilon Acquisitions.

An Armstrong maker of hydraulic lift vehicles expects to save money and eliminate production delays after CIRAS helped the company find an alternative for a problem part.

TG Industries, which also does business as Arm Lift, started using a particular type of rocker switch in its vehicles in 2000, said engineer Loren Kinnander. By 2019, the once-standard switches were no longer common. Prices rose as they became harder and harder to obtain from the company’s single overseas supplier.

A Knoxville-based heavy equipment manufacturer estimates that the company retained more than $10 million in sales after CIRAS helped it solve a problem with cracking shafts on a rock drill used in highway construction.

Mark Prachar, a project engineer with Weiler, said the company took control of a new process for making components for its rock drills in 2018—only to find cracks in the shafts produced. Company engineers, many of them Iowa State University graduates, turned to CIRAS for help diagnosing the problem.

Despite a global pandemic, two north Iowa service organizations will be ending 2020 on firmer footing thanks to a merger facilitated by CIRAS-arranged coaching and strategic planning. North Iowa Vocational Center Inc., or NIVC Services, formally joined with North Iowa Transition Center, or NITC, at the beginning of this year to become 43 North Iowa—a … Continue reading CIRAS Helps 43 North Iowa Chart New Course

An Alexander, Iowa, seed company estimates it will gain more than $3 million in new business over the next year, partly because CIRAS helped the company become more efficient in the face of rapid growth.

Chris Latham, chief financial officer for Latham Hi-Tech Seeds, said his company struggled to keep up with its orders for soybeans and seed corn in 2019 as it expanded into new markets in South Dakota. The increased business, along with a growing trend of farmers seeking to accept their seed as close to the beginning of planting season as possible, seemed to be creating bottlenecks.

A Davenport manufacturer of electrical safety devices is prototyping a new product intended to help equipment operators predict when their machines will fail.

The new system, which is expected to be released within the next year, will use special sensors created by Davenport-based Grace Technologies integrated with predictive algorithms using an Internet of Things (IoT) architecture. The technology has grown out of a collaborative, CIRAS-supported research effort between Grace and Iowa State University.

COVID-19 wrought havoc on America’s economy in 2020, but the new year and new vaccines are bringing new hopes for return to normal in 2021.

However, Iowa experts have two messages for business leaders who are looking over the horizon and anxiously awaiting their shots: Start planning now, and be prepared for things to change.

What does COVID-19 have in common with influenza? The foundation for keeping both from overwhelming your workplace starts with education, regular disinfection, and keeping a close eye on your employees so you can spot any outbreaks quickly.

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That was the message to Iowa manufacturers in November when Emily Law, infection prevention coordinator at Mary Greeley Medical Center in Ames, spoke to participants in the weekly CIRAS Roundtable for Iowa manufacturers.

Offshoring your components can come with a great deal of cost and risk. This is true now more than ever in the middle of a pandemic. Iowa manufacturers understand the difficulties that can come with managing an unpredictable supply chain.

CIRAS would like to help. Together with the Iowa Economic Development Authority, the Iowa Area Development Group, the Iowa Association of Business and Industry, and the Greater Des Moines Partnership, we’re sponsoring a one-hour webinar on December 10 explaining the benefits of bringing your production home.

It is time for our 5th annual CIRAS holiday gift list!

This year buying products made right here in Iowa carries even more significance as it supports our businesses and their employees that have kept our economy running through the pandemic. Here are just some of the great Iowa gifts you can give:

An Iowa equipment manufacturer who turned a CIRAS educational event into major experiments with virtual and augmented reality soon expects to see huge dividends in lower training costs and more attentive customers.

Vermeer Manufacturing Company, a Pella-based manufacturer of industrial and agricultural equipment, formed its own three-person augmented reality team in 2017, shortly after the company attended a CIRAS educational event on the topic.

Three years later, Vermeer has created a successful virtual reality marketing tool and soon will launch a new VR program to train dealer technicians how to service and repair Vermeer equipment.

Iowa companies may be well positioned to navigate the coronavirus, but experts say they should be prepared for surprises during what is likely to be a long and unpredictable economic recovery.

Business leaders shouldn’t expect to suddenly reemerge in rosy times, they warn. Instead, plan for all contingencies, and don’t count on being able to relax anytime soon.

“I think basically what’s going to happen is that the economy is going to plug along until there’s some small interruption, and then we’ll have a setback,” said Mike O’Donnell, program director for the CIRAS Manufacturing Extension Partnership. “The looming threat is that if you’re not prepared to go through a sawtooth-type recovery, then that can be dangerous. Lack of cash flow is really dangerous as a manufacturer.”

A Fort Dodge feed ingredients company expects to save millions of dollars by implementing technology upgrades identified through a CIRAS Industry 4.0 assessment.

CJ Bio, which produces amino acids for livestock and poultry feed, expects to have the top two or three items of improvements on its list completed by the end of 2020. The list, which details places where technology enhancements could have the largest impact on the company’s bottom line, was created through a CIRAS-guided process of reassessing CJ Bio’s current use of technology in its business.

Iowa State University uses a wide variety of equipment and technology for testing and scientific research. With proper coordination, this same equipment and personnel can be used to help Iowa companies test or analyze their products – but first you have to know what’s possible.

Throughout October, CIRAS experts will be leading a series of four virtual tours to help Iowa manufacturers get more familiar with the tools and capabilities available in various Iowa State labs.

More than 40 people from 32 companies now have taken part in the CIRAS Food Safety Collaboration, a series of intensive three-month classes that were created last summer.

CIRAS project manager said the classes, which were developed as part of a nationwide effort to improve the way companies are taught about food safety, remain popular with small businesses. But they’ve also developed a new following as training for managers at larger food companies.

September 18, 2020 — (Final Update) As COVID-19 proliferates across our nation, the crisis continues to negatively impact our economy and spark concerns for the future of small and medium-sized businesses. Over several months, CIRAS conducted a phone survey so we could better understand the needs of Iowa companies and better connect them to appropriate resources.

Here is what we learned during 23 weeks of survey:

Like most responsible companies navigating a pandemic, Larson Manufacturing worked hard to secure its Lake Mills manufacturing facility against COVID-19. Among other things, the company posted signs, upgraded its cleaning procedures, and installed social distancing barriers. ut was that enough?

To make certain, Larson this summer became one of Iowa’s first companies to receive a free CIRAS virtual COVID-19 Preparedness Assessment.

A Des Moines company with an eight-decade history of working with fabrics in the food and medical industries is returning to its roots following the COVID-19 pandemic.

Founded in 1946, Dickson Industries made its name making medical fabrics and garments before venturing into various lines of food-industry clothing and preconsumer products, such as specialized netting used to enhance the flavor of meat during smoking. When the coronavirus decimated demand for food-industry products, Dickson officials realized that they were ideally situated to help fill part of Iowa’s need for personal protective equipment (PPE).

The best part about the CIRAS innovation process, Mike Myers believes, is that it makes it easier for his company to quickly find the ideas that help customers most.

Myers is marketing development manager at Ag Leader Technology, an Ames company created 28 years ago to help farmers better monitor their fields. Today, precision agriculture is a wide-ranging industry with competition fueled by venture capitalists and start-ups looking to profit from helping farmers manage data.

Now, more than ever, Ag Leader needs to be focused on the right ideas.

A Nevada, Iowa, maker of firefighter hand tools is growing in stature after CIRAS helped the company modernize and improve the designs for its tools.

Fred Malven, a longtime volunteer firefighter, founded Malven Fire Tool Works four years ago when he retired as an associate professor in Iowa State University’s College of Design.

The call came toward the end of March. The state of Iowa was projecting that it would come up at least 500,000 face shields short of what was needed to provide front-line medical workers with personal protective equipment in the battle against COVID-19.

Would Adam Gold be willing to help?

Gold, president of The Dimensional Group, a Mason City custom packaging company, soon found himself in a flurry of CIRAS-arranged calls, emails, and meetings. A plan quickly formed to pair Gold’s company, which had no previous experience producing medical equipment, with Ottumwa-based Angstrom Precision Molding. Within two months, the team would produce more than 1.3 million medical face shields.

August 7, 2020 — (Update 20) As COVID-19 proliferates across our nation, the crisis continues to negatively impact our economy and spark concerns for the future of small and medium-sized businesses. CIRAS has been conducting a phone survey so we can better understand the needs of Iowa companies and better connect them to appropriate resources. Here is what … Continue reading CIRAS Survey UPDATE: Business Impacts of COVID-19

July 31, 2020 — (Update 19) As COVID-19 proliferates across our nation, the crisis continues to negatively impact our economy and spark concerns for the future of small and medium-sized businesses. CIRAS has been conducting a phone survey so we can better understand the needs of Iowa companies and better connect them to appropriate resources.

Here is what we’ve learned so far:

July 23, 2020 — (Update 18) As COVID-19 proliferates across our nation, the crisis continues to negatively impact our economy and spark concerns for the future of small and medium-sized businesses. CIRAS has been conducting a phone survey so we can better understand the needs of Iowa companies and better connect them to appropriate resources.

Here is what we’ve learned so far:

July 17, 2020 — (Update 17) As COVID-19 proliferates across our nation, the crisis continues to negatively impact our economy and spark concerns for the future of small and medium-sized businesses. CIRAS has been conducting a phone survey so we can better understand the needs of Iowa companies and better connect them to appropriate resources.

Here is what we’ve learned so far:

July 10, 2020 — As COVID-19 proliferates across our nation, the crisis continues to negatively impact our economy and spark concerns for the future of small and medium-sized businesses. CIRAS has been conducting a phone survey so we can better understand the needs of Iowa companies and better connect them to appropriate resources. Here is what we’ve learned … Continue reading CIRAS Survey UPDATE: Business Impacts of COVID-19

As the pandemic continues to evolve, we wanted to remind you of some of the many additions we’ve made over the last few weeks to the CIRAS COVID-19 website.

CIRAS is committed to bringing you the best information possible to help you make necessary decisions about your business. Toward that end, we’ve been regularly adding content and refocusing our efforts to answer the questions that Iowa businesses tell us they’re concerned about.

July 3, 2020 — As COVID-19 proliferates across our nation, the crisis continues to negatively impact our economy and spark concerns for the future of small and medium-sized businesses. CIRAS has been conducting a phone survey so we can better understand the needs of Iowa companies and better connect them to appropriate resources.

Here is what we’ve learned so far:

June 26, 2020 — As COVID-19 proliferates across our nation, the crisis continues to negatively impact our economy and spark concerns for the future of small and medium-sized businesses. CIRAS has been conducting a phone survey so we can better understand the needs of Iowa companies and better connect them to appropriate resources. Here is what we’ve learned … Continue reading CIRAS Survey UPDATE: Business Impacts of COVID-19

A Templeton, Iowa-based maker of farm machinery intends to launch a new product this summer after Iowa State University research—provided through the CIRAS Technology Assistance Program (TAP)—helped the company prove that its invention works.

Alison Holten has seen the spark of recognition ignite. This, she explains, is why it is so important for CIRAS to work with local partners to carry the capabilities of Iowa State University to the rest of the state.

Pengo Corporation had a problem. Pengo, one of the world’s largest manufacturers of drilling attachments and related wear parts, went in late 2016 to test a new auger in front of a major client. And it failed. The company turned to CIRAS materials specialists Paul Berge and Adam Bosenberg, who quickly found decarburization in the … Continue reading CIRAS TAP—Connecting Iowans with Tech, Each Other

A Le Mars manufacturer of side-dumping truck trailers believes his business is on the road to steady growth after CIRAS helped improve the company’s management structure and confirm that its marketing is on the correct path.

SmithCo Manufacturing Inc. was founded in 1994 to make side-dump trailers for the construction industry. Change loomed, however, as the company entered its third decade. SmithCo, long popular in construction, agriculture, and municipal waste hauling, had discovered a lucrative new market in the mining industry. But could the business handle it? Operations manager Scott Lovell saw the potential for enormous growth over the horizon, and he wanted to make sure his company was ready.

AMES, Iowa – Iowa State University’s Center for Industrial Research and Service (CIRAS) is proud to announce that we have obtained several new contracts over the past month that will aid in our efforts to help Iowa manufacturers respond to a rapidly changing world.

June 19, 2020 — As COVID-19 proliferates across our nation, the crisis continues to negatively impact our economy and spark concerns for the future of small and medium-sized businesses. CIRAS has been conducting a phone survey so we can better understand the needs of Iowa companies and better connect them to appropriate resources.

Here is what we’ve learned so far:

June 12, 2020 — As COVID-19 proliferates across our nation, the crisis continues to negatively impact our economy and spark concerns for the future of small and medium-sized businesses. CIRAS has been conducting a phone survey so we can better understand the needs of Iowa companies and better connect them to appropriate resources.

Here is what we’ve learned so far:

June 5, 2020 — As COVID-19 proliferates across our nation, the crisis continues to negatively impact our economy and spark concerns for the future of small and medium-sized businesses. CIRAS has been conducting a phone survey so we can better understand the needs of Iowa companies and better connect them to appropriate resources.

Here is what we’ve learned so far:

May 29, 2020 — As COVID-19 proliferates across our nation, the crisis continues to negatively impact our economy and spark concerns for the future of small and medium-sized businesses. CIRAS has been conducting a phone survey so we can better understand the needs of Iowa companies and better connect them to appropriate resources.

Here is what we’ve learned so far:

CIRAS Account Manager Brenda Martin will receive Iowa State University’s Award for Achievement in Economic Development during a ceremony in September.

Martin has been serving Iowa manufacturers since 2003, when she began working with CIRAS through a partnership with her previous employer, Iowa Central Community College. Since 2016, she been employed as a CIRAS account manager focusing on the food industry and building relationships throughout the state. Brenda also serves on the board of the Iowa Meat Processors Association and is active in the Iowa Sustainable Business Forum.

After more than two months of reeling from the effects of a deadly pandemic, many Iowa communities are now on their way back to work. But what exactly should that look like?

CIRAS experts suggest you focus on two things as you press to get back to normal – going in phases and being thorough.

May 22, 2020 — As COVID-19 proliferates across our nation, the crisis continues to negatively impact our economy and spark concerns for the future of small and medium-sized businesses. CIRAS has been conducting a phone survey so we can better understand the needs of Iowa companies and better connect them to appropriate resources.

Here is what we’ve learned so far:

May 15, 2020 — As COVID-19 proliferates across our nation, the crisis continues to negatively impact our economy and spark concerns for the future of small and medium-sized businesses. CIRAS has been conducting a phone survey so we can better understand the needs of Iowa companies and better connect them to appropriate resources.

Here is what we’ve learned so far:

May 8, 2020 — As COVID-19 proliferates across our nation, the crisis continues to negatively impact our economy and spark concerns for the future of small and medium-sized businesses. CIRAS has been conducting a phone survey so we can better understand the needs of Iowa companies and better connect them to appropriate resources. Here is what we’ve … Continue reading CIRAS Survey UPDATE: Business Impacts of COVID-19

May 1, 2020 — As COVID-19 proliferates across our nation, the crisis continues to negatively impact our economy and spark concerns for the future of small and medium-sized businesses. CIRAS has been conducting a phone survey so we can better understand the needs of Iowa companies and better connect them to appropriate resources.  

Here is what we’ve learned so far:

April was a disruptive time for Iowa businesses, and the challenges are not yet finished.

CIRAS has been honored to play roles in many of your COVID-19 stories over the past month. We wanted to take this chance to remind you that we’re still here to help you as those stories continues to develop. CIRAS has added new services in recent weeks to help with your pandemic response and recovery needs, and, as a part of the MEP National Network, we’re offering our traditional services in new ways to help your company get through this disaster.

April 24, 2020 — As COVID-19 proliferates across our nation, the crisis continues to negatively impact our economy and spark concerns for the future of small and medium-sized businesses. CIRAS has been conducting a phone survey so we can better understand the needs of Iowa companies and better connect them to appropriate resources.  

CIRAS exists to improve Iowa businesses by helping them identify research-proven best practices. Following are a collection of tips and links designed to point your company to the best possible information for navigating the current pandemic. For more, visit our site at www.ciras.iastate.edu/covid-19/.

April 17, 2020 — As COVID-19 proliferates across our nation, the crisis continues to negatively impact our economy and spark concerns for the future of small and medium-sized businesses. CIRAS has been conducting a phone survey so we can better understand the needs of Iowa companies and better connect them to appropriate resources.

Here is what we’ve learned so far:

ALERT – Iowa Gov. Kim Reynolds on Thursday announced new restrictions for residents in northeastern Iowa in light of worsening COVID-19 activity there. Anticipating some uncertainty about these actions, CIRAS wants to share the following information:

April 10, 2020 — As COVID-19 proliferates across our nation, the crisis continues to negatively impact our economy and spark concerns for the future of small-to medium-sized businesses. CIRAS, with a mission to enhance the performance of Iowa industry, has been conducting a phone survey so we can better understand the needs of Iowa companies and better connect them to appropriate resources.

Here is what we’ve learned so far:

 April 3, 2020 — As COVID-19 proliferates across our nation, the crisis continues to negatively impact our economy and spark concerns for the future of small- to medium-sized businesses. CIRAS, with a mission to enhance the performance of Iowa industry, is conducting an ongoing phone survey so we can better understand of the needs of Iowa companies and better connect them to appropriate resources.

Here is what we’ve learned so far:

Thousands of face shields are scheduled to be delivered to Mary Greeley Medical Center this month as part of a CIRAS-coordinated effort to help Iowa manufacturers meet this state’s tremendous demand for personal protection equipment.

That’s just one of many instances where Iowa industry is coming together to overcome COVID-19.

MARCH 1, 2020 — As COVID-19 proliferates across our nation, the crisis continues to negatively impact our economy and spark concerns for the future for small- to medium-sized businesses. CIRAS, with a mission to enhance the performance of Iowa industry, has been conducting a phone survey so we can better understand the needs of Iowa companies and better connect them to appropriate resources.  

Here is what we’ve learned so far:  

Toward the back of a long, narrow office, tucked away in a storefront that has been a south Des Moines landmark for more than 107 years, Frances Graziano sat behind a paperwork-laden desk last September and chuckled.

Was she scared? Absolutely.

“It’s terrifying,” said Graziano, president and CEO of the Graziano Brothers food company. “It’s absolutely terrifying. Is the product going to work? Do we have everything in place? Are we going to have a handle on the quality control? Is there going to be a market for our product outside of its current geographic area?”

Early this year, for the first time since 1912, the manufacture of Graziano Brothers sausage took place somewhere outside the small brick building on South Union Street. The change, which followed roughly 18 months of planning and preparation alongside CIRAS experts, is part of a broad, multistep plan to breathe new life into a historic family business and position it for a much longer future.

It all started roughly 38 years ago, when John Tiefenthaler needed a job to take part in a high school vocational program. Tiefenthaler, then 18, visited the local Holstein, Iowa, meat locker. Uncertain how to act, he clumsily introduced himself and assumed that somebody would call him later. When no one did, he eventually admitted … Continue reading Planning for Future at Tiefenthaler Quality Meats

May 27, 2020

At CIRAS, our mission is to Enhance the performance of industry through applied research, education, and technical assistance. During times of crisis, we do everything we can to continue serving Iowa industry while ensuring the health and safety of our team and your team.

In order to serve you while minimizing risk to our team and Iowa industry, we are operating with some changes to our services:

Craig Klocke believes machines one day will be much more efficient because an electronic eye will constantly be checking what they make.

Installing scanners at the end of a production line would allow manufacturers to continuously watch for the changes that come when cutting tools are wearing out, said Klocke, head of additive design and manufacturing for Danfoss Power Solutions in Ames.

“As tools wear, as machines wear, the scanning would allow the machines to adjust,” Klocke said. “You’d end up with a better product, and you’d know exactly when it was time to replace a part or tool. You’d have continuous adjustment of the process.

Roughly one month after the outbreak of coronavirus began, authorities now estimate that more than 75,000 people have been infected and more than 2,000 are dead. Thousands of manufacturers across China have struggled to reopen after travel restrictions prevented employees from returning from Lunar New Year holiday. With work delays still uncertain, large sectors of the U.S. economy seem to be holding their collective breath waiting for additional shoes to drop. In manufacturing, the impacts to the complex global supply of parts are not fully understood, but the slowdown seems likely to impact the demand for U.S. products in China.

Methodical detective work by a CIRAS metallurgist helped a Hiawatha computer company keep a new product on track—and preserved the potential for an estimated $25 million in new sales.

Crystal Group, a manufacturer of rugged computers for use in extreme military and industrial environments, was working on machines for a new autonomous vehicle last spring when the company noticed a problem. CIRAS project manager Adam Boesenberg ultimately diagnosed some corrosion in the computers’ cooling systems as stemming from the use of a coolant that has known problems interacting with aluminum parts.

There are many reasons Iowa manufacturers come to Ramco Innovations looking for automation.

“Certainly, a lot of it is that it’s hard to fill a lot of positions these days,” said Joe Stoltz, vice president of technology for the West Des Moines company. “And once you find people, it’s hard to keep them doing a repetitive job.”

So how do you get more work done without adding staff? The correct technological solution for any particular company depends on exactly what you need machines to do. But Iowa manufacturers can’t answer those questions until they understand their options.

It all started with the search for a better way to check electrical connections on air conditioners.

Wes Draughn, manager of manufacturing and engineering for the cooling business unit at Lennox Manufacturing in Marshalltown, had a design for a new process to help Lennox team members be more efficient in checking the quality of their work. “We needed a way to interact with the unit at different times throughout the assembly process, and the plugs that we needed weren’t available off the shelf,” he said.

An intern had designed a new guide that could be used to help assemblers test connections at multiple locations on the line. The new “plug” would provide a more ergonomic grip for employees, meeting safety and other agency requirements. But there seemed to be no way to get it built.

A Le Mars manufacturer of side-dumping truck trailers believes his business is on the road to steady growth after CIRAS helped improve the company’s management structure and confirm that its marketing is on the correct path.

SmithCo Manufacturing Inc. was founded in 1994 to make side-dump trailers for the construction industry. Change loomed, however, as the company entered its third decade. SmithCo, long popular in construction, agriculture, and municipal waste hauling, had discovered a lucrative new market in the mining industry. But could the business handle it? Operations manager Scott Lovell saw the potential for enormous growth over the horizon, and he wanted to make sure his company was ready.

It is a bright summer day when Tin-Shi Tam climbs the steps inside Iowa State University’s iconic campanile to play her daily midday concert on the Stanton Memorial Carillon.

Up above, after she’s worked the carillon’s bells through a mix of tunes that includes both Garth Brooks and the theme from a Hong Kong soap opera, Tam starts talking about the miniature version—a one-fifth scale model of the campanile that eventually would be unveiled to the public in October.

“I think the whole idea about this project is that not only did we involve so many Iowa State students and faculty to build it, but this is a project that we can actually own,” Tam said. “It’s the whole process. We’ve documented every process. This is something that we can share and say, ‘This is how it works.’”

One of our favorite times of the year is here!

‘Tis the season  to remind everybody once again that there are awesome Iowa-made products to give as gifts!

Internships can feed the talent pipeline for many small- to medium-sized manufacturers facing serious workforce gaps as their senior employees near retirement. But internship success (finding, engaging, and retaining talent) requires strategy and planning to locate and groom qualified job candidates. As the Program Manager of Apprenticeship and Workforce at the Maryland Manufacturing Extension Partnership (MEP), I … Continue reading Develop Talent through Internships

Trent Walters knew his purpose.

“I’m learning the possibilities,” said Waters, an engineer with Dee Zee truck accessories in Des Moines. “You come here and look at all this, and then you start thinking, ‘We can do that…’ ”

Waters is one of dozens of Iowa manufacturers who have visited Iowa State University’s Digital Manufacturing Lab powered by Alliant Energy since it opened in September at the ISU Research Park.

Dozens of Iowa manufacturers got their first glimpse of a path to new technologies on September 26, as CIRAS formally opened its new Digital Manufacturing Lab powered by Alliant Energy.
Representatives from CIRAS, Alliant Energy, and the Iowa Economic Development Authority (IEDA) were joined by Iowa State University and Ames leaders for opening remarks and a tour.

John Magnussen, continuous improvement manager for Pella Corporation, likes to compare Lean management techniques to riding a bicycle: getting trained is great; but at some point, you just have to grab the handlebars and go.
“You didn’t learn to ride a bike by reading a book,” Magnussen said. “You went out, and you rode a bike! You can read and train all you want, but until you go and actually practice it, you’re not going to know.”
But wouldn’t be nice to have someone running beside you as you learned?

A Washington, Iowa, maker of manure-injection equipment was able to double capacity and drastically reduce lead time after CIRAS arranged coaching for its key managers.

Bazooka Farmstar is a rapidly growing 110-person agricultural manufacturer that’s seen sales grow 140 percent since 2016. But as the company took off, its production processes and management seemed to lag. Lead times increased, labor costs rose, and it seemed more and more difficult to maintain an adequate supply of parts.

“The manufacturing team was doing a great job of meeting their production requirements but was spending considerable excess time and effort in doing so,” said Jim Poe, a retired CIRAS project manager. “They have great people. They had the education and the knowledge. They just needed some help with organization and focus.”

A popular Iowa-made brand of all-natural insect repellant now comes with a wick—thanks to a new union between two highly successful CIRAS clients.

Simply Soothing, the Columbus Junction maker of Bug Soother insect spray, launched a new line of 8-oz. candles this summer with help from Milkhouse Candle Company, a soy-based candle firm with factories in Osage and New Hampton.

The candles, which are being manufactured by Milkhouse but sold under the Bug Soother name, are the culmination of years of conversations between the two companies. It all began after Ryan Horgen, head of business development for Milkhouse, read an article on Simply Soothing in CIRAS News.

More than 8,000 Iowans attended an estimated 150 events last October as the industry’s annual celebration of American manufacturing.

It’s not too late for Iowa businesses to get involved in the 2019 festivities.

According to a 2018 IBM-sponsored study by the Ponemon Institute, the global average for a data breach is $3.86 million. That breaks down to almost $150 per stolen record. If you’re a small or medium-sized manufacturer, you may not think statistics like these apply to you. But out of 17 industries represented in the report, the most impacted sectors were financial, service, and wait for it — manufacturing.

Northeast Iowa manufacturers struggling to modernize and grow will have the chance to learn new strategies designed to improve their bottom line in any economy.

Michael Nunn is still searching for the perfect product improvement idea. But thanks to some help from CIRAS, Nunn now believes he’s on the correct path.

A Davenport maker of robotic systems is rethinking how material flows through its factory after participants in a spring Lean Safety event outlined a list of ways that the company could improve.

A Des Moines commercial door and security company improved efficiency and shaved roughly $200,000 off its costs after CIRAS assistance helped the company upgrade its inventory handling.

Dave Hunt, hardware inventory control manager for Walsh Door & Security, said his company went from carrying roughly $600,000 worth of door hardware at its Des Moines warehouse to roughly $430,000. The difference was made possible by a 2017 CIRAS class that helped Walsh become more professional about calculating what the company really needed on hand to meet its customers’ needs.

Doors will formally open next month on a new facility that CIRAS hopes will help take the risk out of new technologies for Iowa manufacturers.

Every two years, CIRAS asks manufacturing leaders to step back and help us understand the condition of manufacturing in Iowa. What’s your greatest struggle? What’s working? Just as importantly, what’s not?

An eastern Iowa manufacturing company landed an important job providing parts for a railcar-cleaning robot after CIRAS helped the company prove its design under a tight deadline.

Iowa manufacturers who are struggling to modernize and grow—either because of uncertain technological needs or because they’re short of the people they need to get work done—will soon have access to a new option.

CIRAS, backed by substantial assistance from Alliant Energy and the Iowa Economic Development Authority (IEDA), will open a new laboratory this summer where Iowa companies will be able to experiment with new manufacturing technology and explore how the machines might impact their particular businesses.

Multiple times each day, the skilled workers at Miracle Tools America in Davenport must stop what they’re doing and clean. Making drill bits can be a dirty business, and the tiny water channels that keep tools from overheating have a tendency to clog.

Hence, the company decided to begin experimenting with a new type of employee—one that wouldn’t mind the monotony.

One made out of metal.

Every day we hear another story about a hack. Terms like ransomware, two-factor authentication, data breach, botnets sound like they are from a science fiction movie, not the shop floor. Small- to mid-sized manufacturers are among the most frequent targets of hackers, driven in part by the perceived ease of beating your systems.The solution to cybersecurity risks is a complex mix of IT solutions, processes, and new cultural norms. Where do you start?

Here’s an update on the current state of the Digital Manufacturing Lab Powered by Alliant Energy.

Abhay Grover has joined CIRAS as a project manager focused on new technologies.

Portions of western and central Iowa were under flood watches and warnings Wednesday, with more rain expected though Thursday. Fast-moving ice jams also clogged the Des Moines River in Ottumwa on Tuesday, sparking fears that more low-lying and water-adjacent areas could face problems in the coming days, especially the Raccoon River near Des Moines.

Iowa is out of people.

Almost every company I talk to, regardless of size, industry, or location, says that finding good people is their number one issue. The few exceptions are expert Lean practitioners—such as members of the Iowa Lean Consortium (ILC)—who tend to look at the issue differently: If every single person in our business was better at seeing, communicating, and solving problems, they ask, wouldn’t it help our workforce needs?

AMES, IA – Iowa State University’s Center for Industrial Research and Service (CIRAS) is pleased to announce a new partnership with Alliant Energy that will make it easier for Iowa manufacturers to implement new digital technologies and become more productive.

Life began moving faster after Betty Garcia got the phone call.

It was the fall of 2017, and a Des Moines-area produce company was planning to launch a line of ready-to-eat meals. The company was wondering whether Tortilleria Sonora would be interested in supplying tortillas. First, there were a few questions about the business. Would Garcia mind filling out a questionnaire?

A rapidly growing Des Moines commercial door and electronic security company has become more efficient, more professional, and safer thanks to a long-standing CIRAS relationship that continues to grow.

Walsh Door & Security began as a builders’ hardware company, but the business evolved over the years to become one of very few U.S. firms that offer customers both physical barriers (doors, frames, and hardware) and electronic security (such as access control and video surveillance systems). Marty Walsh IV, co-president of the family-owned company, said the firm has grown steadily on both sides of its door and security business, even as the electronic offering expands.

A 72-year-old Des Moines company with a long history of making products that boost the flavor and appearance of meat is now pursuing new opportunities after CIRAS helped the firm obtain a Safe Quality Food (SQF) certification.

David Dickson, president of Dickson Industries, said his company obtained its certification last March after a CIRAS gap assessment helped Dickson understand the quality requirements and prepare for the review.

For John Nelson, the difference was like night and day—largely because everything looks dark when customers can’t find your website.

 Nelson is sales manager for ESCP Corporation, a Davenport metal fabricator and manufacturer of metal stacking racks. ESCP’s website used to work wonderfully, he said. But then one day, a periodic Google algorithm change seemingly knocked the company out of favor. All web-based leads just evaporated.

An Orange City manufacturer of medical devices found a faster, cheaper, and more precise way to bring its new product to market after CIRAS showed the company how industrial scanners could be used to prove the product’s effectiveness.

CIVCO Radiotherapy, a 36-year-old company that makes a broad variety of radiation therapy products, created the Solstice SRS Immobilization System to keep patients immobile during stereotactic radiosurgery (SRS) and stereotactic radiotherapy (SRT). Both procedures involve delivering high-dose radiation to very specific areas of the head and neck.

CIRAS is on a journey to help Iowa manufacturers discover and implement the future of manufacturing.

Michael Nunn hasn’t yet found the product improvement idea he was searching for, but at least he now knows that he’s on the correct path.

Nunn is the owner of Birmingham Manufacturing, a four-person shop in Birmingham, Iowa, that makes condensated evaporating pans for use in commercial coolers. The pans, which contain a heating element and sit below refrigeration units, work to evaporate the water that drips from inside coolers.

The shelves in Randy Monk’s Altoona, Iowa, office are lined with the artifacts of decades past. At one corner sits a stack of the stamped metal ashtrays Artistic Manufacturing Corporation once produced as a sideline. A few feet to the right, you’ll find one of the small, decorative metal pots that the company made and sold to florist shops until the 1960s. In between those historical outposts sit older versions of the crosses, cups, and communion plates that have been the bulk of Artistic’s sales for more than 50 years.

A Nevada, Iowa-based agricultural equipment company saved a possible $12 million worth of business because CIRAS metallurgists helped the company confirm the viability of a new machine.

Legacy Manufacturing in Marion has added seven new employees (with at least three more coming soon) after a CIRAS-assisted automation program helped the company reshore production of one of its most popular products.

Maintaining competitive advantage in a growing business is a lot like finding yourself in a leaky rowboat 10 miles from shore, Jim Lancaster told members and guests of the Iowa Lean Consortium (ILC).

Business leaders tend to focus most of their energy on putting out the daily fires, Lancaster said. But a company can easily stagnate if no one works to push the operation toward a distant goal.

American Packaging in Story City landed a $750,000 contract and a new line of business because CIRAS helped the company prove that it could reliably produce plastic bags that a potential customer needed for frozen french fries.

CIRAS Director Ron Cox was one 15 College of Engineering faculty and staff who received Iowa State University’s highest honors during an annual awards ceremony on September 14.

Nathan Meyer was no stranger to CIRAS, but he wasn’t fully aware of all the technical expertise available at Iowa State University until he took a CIRAS-led tour of campus research labs in the fall of 2017.

A quick five years after its journey began, a Holstein, Iowa, door-maker’s quest to find new alternatives for one of its products has morphed into a massive new business and a new company-owned recipe for producing fireproof doors.

In September, leaders and subject matter experts from around the MEP National NetworkTM gathered in Kansas City for our biennial best practices conference. Why is this a big deal?  The 300 or so manufacturing experts in attendance brought back lessons learned from working with more than 26,000 U.S. manufacturers in the last year alone. In addition to sharing operational practices that make us successful, this was an opportunity to get a pulse on American manufacturing.

Iowa’s nationally renowned campaign to encourage the statewide celebration of national Manufacturing Day has gotten a slight makeover in 2018—with new people leading Iowa State University’s efforts and an increased emphasis on reaching out to children and educators.

For Bill Zimmerle, plant manager of the Valent BioSciences Corporation (VBC) facility in Osage, it all comes down to planning for the future.

The future, you see, requires water.

It happens every day. The news fills with words like botnets, malware, ransomware, heartbleed, phishing, and sniffing. We are told we must make passwords “long and strong,” avoid “unsafe” websites, and keep computers “up to date.” We wonder what hackers could ever want with us.

Mostly, we just wonder what is safe and what we should do to protect ourselves.

Here are a few ways businesses can start to address cybersecurity:

Iowa manufacturers have been slow to take proven steps toward improving their businesses—and now face a widening technology gap and workforce challenges that are placing increasing pressure on smaller companies, according to a recent CIRAS review of the state of Iowa manufacturing.

CIRAS’ 2017–2018 Iowa Manufacturing Needs Assessment Report, a document based on comments derived from six public forums and a survey of leaders at 228 manufacturers across Iowa, shows Iowa companies continuing to sort themselves onto one side or another of a widening profitability gap.

Kay Park Recreation was born in 1954 because its founder, Keith Borglum, was in the right place at the right time.

“His older brother happened to know some guys on a county conservation board,” said Keith’s son, Larry Borglum. “In the 1950s, when they started making parks everywhere, his older brother said, ‘I know some guys who could do that…’ ”

Dennis Fogle believes the dawn is coming for his industry in Iowa.

“We’re right on the edge,” said Fogle, general manager of Agile Additive Manufacturing Ltd. in Pella. “It’s just over the hill. . . . I think we just need a little bit more education here.”

Agile, a recently formed offshoot of Canada’s largest 3D printing service bureau, opened in Iowa last year in preparation for an expected wave in the use of 3D printing in Iowa manufacturing. Several other Iowa companies likewise have been formed over the last two years with a business plan that involves designing and/or 3D printing products for others. All report more fervent interest in the technology.

About 18 months ago, CIRAS announced its new “Future of Manufacturing” series to help manufacturers become ready for what is “next” in manufacturing. While this was a significant leap, it was based on a simple premise: changes in technology, workforce, and business models were moving so fast that we needed to help get Iowa manufacturers out in front.

Industry experts from around the state are developing a detailed plan for growing Iowa manufacturing—with CIRAS slated to play a leading role both in the plan’s design and its implementation.

The ongoing effort stems from 2017’s governor’s Year of Manufacturing initiative, which charged the Iowa Economic Development Authority and the Iowa Innovation Council (IIC) with finding ways to increase a $29 billion  manufacturing gross domestic product to $32 billion by 2022.

By the time CIRAS walked through his door, Adam Gold was ready to listen.

It was 2014, and it was clear that The Dimensional Group was a company with problems. The Mason City custom packaging and commercial printing firm had stretched beyond its capabilities.

Each dollar the federal government spent on the NIST Manufacturing Extension Partnership in 2017 generated a $14.50 return to the United States treasury, according to a new survey from the W.E. Upjohn Institute.

Sukup Manufacturing’s focus on the future of agriculture – one where technology seamlessly creates a “fully integrated farm” – helped make it Iowa’s first “Manufacturing Technology Company of the Year.”

In March, CIRAS kicked off its 2018 Future of Manufacturing Series with Cybersecurity for Manufacturers in Cedar Rapids. While we all have heard about cyber attacks, ransomware, data theft, etc., cybersecurity too frequently falls into the “it won’t happen to me” category – especially for manufacturers.  

Camille Sloan Schroeder earlier this month was presented with the 2018 President’s Award of Merit by the Quad-City Engineering and Science Council (QCESC).

CIRAS project manager Jeff Mohr is easing his way into an early-June retirement. We managed to make him stop on his way out the door to share some of his wisdom.

Asked to explain the value of his two-year-old electronic supply cabinets, the comparison Joe Greving reaches for is to a major technological shift.

“I can’t imagine going back to the way we used to do it,” said Greving, president of Iowa Steel Fabrication in Osceola. “Once you have an iPhone X for 30 days, you’re not going back to a flip phone.”

CIRAS employees know a lot about Iowa businesses. Here are a few questions and answers to help you learn a little more about them:

CIRAS projects have a big impact on Iowa and its communities.

Over the last five years, we’ve helped Iowa companies invest, expand sales and avoid costs to the tune of more than $2 billion.

CIRAS projects have a big impact on Iowa and its communities.

One of the things we do is to help companies find their way around a scarcity of workers. Sometimes, that means helping them reach out to graduating students:

CIRAS projects have a big impact on Iowa and its communities.

For example, our latest edition of CIRAS News took a look at the breadth of who we’ve helped over the past five years:

CIRAS projects have a big impact on Iowa and its communities.

For example, our latest edition of CIRAS News took a look at how we’ve affected employment over the past five years:

A recent study published in Economic Development Quarterly shows that American manufacturing businesses were more productive between 1997 and 2007 and more likely to survive if they received business assistance services from the Manufacturing Extension Partnership.

Members of Iowa State University’s PrISUm solar car team see a silver lining in the clouds that dampened their recent trip to Australia for the Bridgestone World Solar Challenge.

Despite rainy weather and a missed checkpoint that knocked them out of the finish, the Iowa State engineering students are taking pride in the fact that they managed to build a practical and highly functional solar-powered SUV—one that, once tweaked, appears destined for future competitions.

More than 30 leaders from eastern Iowa manufacturing companies gathered in a Pella conference room last month for CIRAS’ first mobile effort at showing firms exactly what can happen in the labs at Iowa State University.

One of the promises CIRAS makes to our clients is that working with us brings you more than just our 500+ years of combined industry experience. Clients also get connected with CIRAS’ vast network of experts. Usually, this means one of our great partners or the service providers we work with in Iowa. But frequently, it means tapping into the Manufacturing Extension Partnership (MEP) National Network.

Every day we see something “new” in manufacturing. 3D Printed food, connected everything, cobots, and the list goes on. In fact, we’ve heard of these possibilities for decades. But something about these things seems a bit more real now than in the past. Like something important is happening

A Northwood, Iowa-based manufacturer of pig and calf flooring and commercial outdoor furniture should see a major boost to its production capacity because of a CIRAS-assisted expansion of its production plant.

Thomas Stensrud, president of ADA Enterprises, said his company’s recently remodeled and expanded footprint should provide 20 years of growth for the maker of park furniture and plastic-coated pork industry flooring. “We plan on at least doubling or even tripling our capacity,” he said.

As the old saying goes, it’s not what you know but who you know.

Thanks to Google, online forums, and social networking sites, a lot of people will tell you that old saying is out of date. Our experience at CIRAS is that it is more true than ever. Searching the web for solutions to problems is great, but sometimes it is the personal connection that makes it real, and helps you implement real change within your business.

Hope you and yours have a joyous holiday season. Here’s a message from our director:

AMES, IA – Iowa manufacturers now have improved access to future advancements in chemical and biochemical manufacturing because of a new grant awarded to Iowa State University’s Center for Industrial Research and Service (CIRAS) and the Iowa State Bioeconomy Institute.

The award, which comes as part of a nationwide pilot project to embed ground-level manufacturing experts in the middle of ongoing major research, is designed to build a bridge between small- to medium-sized American factories and the scientists who work at 15 major research institutes, known collectively as Manufacturing USA.

Kristy Carrier looked around one day and realized she was drowning.

We make some really cool things in Iowa.

Most of them (like a robotic system from Acieta) aren’t very practical gifts. But when you produce as much as we do here in Iowa, there are tons of great gifts.

CIRAS government contracting specialist Andy Alexander was eating breakfast in downtown Onawa one morning in 2014 when he suddenly came face-to-face with the aspirations of a Monona County sheriff’s deputy.

“He walked in and wanted to know if that was my government car out there,” Alexander recalls. “I thought he was going to give me a ticket.”

A major manufacturer of egg flats and fast-food drink carriers has turned to CIRAS for help with the next phase of improving its business.

Clarion Packaging—a 100-employee plant in Clarion, Iowa, with a sister facility in Brook, Indiana—first approached CIRAS roughly two years ago for help achieving food safety certification. The company now is working with CIRAS to test its product quality and plan for the future.

For Eric Cook, national Manufacturing Day was a chance to show 40 high school vocational students what the future may hold.

“They get exposure,” Cook said. “Just seeing what’s out there, seeing what the job takes, what it’s really like out on the shop floor.”

Usually, when you’re trying to take a cold, hard look at your future, it’s best to do it with fresh eyes.

That, according to Greg Ervin, is partly why Marion-based Timberline Manufacturing Co. has been working with CIRAS to plan the company’s best path to growth. Timberline, a maker of wire harnesses, control panels, and custom electronics that is now in its fifth year as an employee-owned business, approached CIRAS roughly a year ago seeking help with mapping the next portion of its future.

For Eric Cook, national Manufacturing Day is a chance to show 40 high school vocational students what the future may hold.

“Number one, they get exposure – just seeing what’s out there, seeing what the job takes, what it’s really like out on the shop floor,” Cook said. “They’re high schoolers. They haven’t been exposed to a lot of that.”

CIRAS is excited for our final two events in our 2017 Future of Manufacturing series – dealing with two critical components of how manufacturing is changing – leadership and automation.

From time to time, CIRAS likes to tell you a little bit about some of the people who make Iowa business better.

Jim Long worked his way up from a regional salesman to become the president and CEO of Cline Tool in Newton. He believes in hiring good people, and he’d like to see more good businesses coming to Iowa.

Ron Petersen thought he had it right, but he wasn’t sure.

Petersen, owner of Summertime Potato Company in Des Moines, sought CIRAS’ help last year to make certain that his company was in compliance with the U.S. Food Safety Modernization Act (FSMA), a sweeping 2011 law that gave the FDA new powers to prevent foodborne illness.

CIRAS’ top two administrators have been honored by the Iowa Association of Business and Industry (ABI) for their work trumpeting Iowa manufacturing.

CIRAS Director Ron Cox and program director Mike O’Donnell, head of CIRAS’ Manufacturing Extension Partnership, jointly received ABI’s Manufacturing Champion Award at a dinner for Iowa business leaders on Tuesday.

Two Iowa companies over the past year have separately discovered a new way to safeguard vibrating truck fenders and a new, more attractive way to lock patio doors—both as a result of work done by graduating students at Iowa State University.

Capstone students in Iowa State’s College of Engineering worked on the truck fender project for Link Manufacturing, a Sioux Center company that manufactures heavy-duty truck suspensions. The company asked students to extend the life of after-market fender brackets that sometimes were breaking because of vibration.

Angela Shaw stood smiling in a room full of food industry safety experts last month and compared the process they were practicing to visiting a family clinic.

“Just like when you go to the doctor,” said Shaw, an assistant professor of food safety in Iowa State University’s Department of Food Science and Human Nutrition. “They ask you a series of questions, and at the end they go, ‘I think I know what’s wrong with you.’ ”

In this case, the questions pertained not (directly) to human health but to the safety of food manufacturing machines.

It’s that time of year again.

School is back in session. Students are flooding classrooms either out of a thirst for knowledge or because their parents threatened them. However they enter, the same question is beginning to wander through each of their minds.

“What am I going to do with my life?”

If you find yourself wondering “what’s next” for Iowa manufacturers, make sure you attend the Iowa Association of Business and Industry (ABI) Advanced Manufacturing Conference on September 20. 

Success sort of snuck up on Dave and Denise Conkling. Their business sprouted and grew, until one day it seemed to have grown beyond their control.

“We started really small, and we just managed everything ourselves,” said Dave Conkling, owner of Mariposa Farms. “We were looking at the business one way, because we had this 20-something years of experience. When CIRAS came in, they could look through different eyes, and it became clear to them what we needed to do.”

For years, Loran Balvanz’s company has made money selling tougher, longer-lasting equipment to the people who grind garbage and recyclables for a living.

Now, the same technology may be poised to revolutionize how farmers till fields.

The July edition of Site Selection Magazine gave national notice to Iowa’s “Year of Manufacturing” initiative.

The article, entitled “How to make $3 billion,” describes Iowa’s belief in the importance of advanced manufacturing and provides details of how industry and governmental leaders (including CIRAS) are working to improve it.

Our mission here at CIRAS is to enhance the performance of industry in Iowa through applied research, education, and technical assistance. We can’t do that in a vacuum, so we put a lot of effort into understanding what Iowa manufacturers need to help them compete globally. 

An Iowa manufacturer of wheelchair wheels and caster forks has begun selling stronger and lighter versions of those products—thanks partly to CIRAS’ help in testing and refining what the company describes as “the world’s first carbon fiber wheel set.”

Ottumwa-based Frog Legs Inc., which has sold aluminum wheelchair wheels and suspensions since 1997, began selling a new carbon fiber version of its products earlier this year.

Every so often, CIRAS likes to take a moment and tell you a little bit about the people who make Iowa businesses better:

Freda Sojka was already retired when she turned her Columbus Junction candle shop into a popular maker of all-natural bug repellent. Here’s what’s buzzing through her mind:

Wage levels both reflect and influence the competitiveness of Iowa’s manufacturing sector. The average manufacturing worker in Iowa earned $42,470 in 2015, about 86 percent of the national average. Accounting for Iowa’s lower cost of living improves the picture, boosting the state’s pay on a price parity basis to 95 percent of the U.S. average.

The pay differential* for Iowa’s manufacturing workers varies by the type of work they perform. Iowa’s average production worker, for example, earns 104 percent of the average U.S. production worker’s wage. Iowa‘s engineering-related workers average just 90 cents for every dollar earned by their national peers.

This article demonstrates how closer attention to wage distributions might inform the state’s innovation and workforce attraction/retention efforts. For our example, we classify Iowa and U.S. manufacturing jobs along two dimensions: occupation and inferred skill or experience level. Nine occupational groups are considered, which together account for 95 percent of all manufacturing jobs.

Interns at ALMACO get much more than an overview of the company’s custom-built agricultural equipment. They become part of the team.

Brian Carr, ALMACO’s vice president of engineering, said student employees at the Nevada-based company get directly involved in completing projects—from initial design, through problem-solving challenges, to the eventual result.

Iowa officials are working to streamline and improve a state preference program for small businesses to make it easier to understand and quicker for companies to access.

Members of Iowa State University’s PrISUm solar car team are heading to Australia this fall for the team’s first-ever international competition.

When they go, they’ll be competing in a vehicle that includes several parts constructed by CIRAS.

Do you hear terms like “digital manufacturing,” “Industry 4.0,” and “Internet of Things,” but wonder how any of those things could actually impact your company? Are you sensing that something is coming but uncertain of what it all means? 

 CIRAS wants to help. 

Every so often (starting now), CIRAS intends to take a moment and tell you a little bit about the people who make Iowa businesses better:

Joe Meier started out as a sea-savvy machinist and worked his way to becoming vice president of operations for fast-growing Geater Machining & Manufacturing Co. in Independence.  Below you’ll find his secret to success and what he’d improve about Iowa industry if he could.

A pioneering enterprise formed to treat municipal and industrial wastewater with algae hopes to launch into large-scale operation this summer with construction of its first functional, city-sized test facility in Dallas Center, Iowa.

Gross-Wen Technologies, a company launched by Iowa State University researcher Martin Gross and professor Zhiyou Wen, has been working for roughly two years on plans to turn its discoveries into a two-pronged business. The Gross-Wen approach uses tanks of wastewater, vertical conveyor belts, and a special biofilm to grow and harvest the algae. Once water treatment is complete, the algae can be scraped off the belts and sold as a fertilizer, effectively subsidizing the cost of running a large-scale treatment system.7

 Former Gov. Terry Branstad, Governor Kim Reynolds and a host of other Iowa governmental and business leaders recently unveiled a plan to boost Iowa factories during a “Year of Manufacturing.”

The Year of Manufacturing initiative, which was announced in January during Branstad’s Condition of the State address, is designed to be a 12-month, concentrated focus on improving Iowa’s manufacturing Gross Domestic Product. Led by the Iowa Economic Development Authority (IEDA), the Iowa Association of Business and Industry (ABI) and CIRAS, business leaders plan to fan out across the state to visit with companies and make certain that each firm is aware of the resources available to help them improve.

Since Memorial Day is the unofficial start of summer, CIRAS wanted to share some of our favorite Iowa-made summer products:

CIRAS’ mission is to improve Iowa industry through research-proven best practices. To do that, we have to stay up-to-date on what’s out there and what works.

Here’s a wrap-up of just some of the things we’ve learned over the past year:

Iowa industry professionals have the chance to get a close-up peak at cutting-edge technology next month when CIRAS hosts a daylong event on “3D Printing’s Current and Future Impacts on Manufacturing.”

The June 8 event in Ames is intended to explain how this disruptive technology has evolved from its initial use as a prototyping process and how it’s likely to drive change in your business.

So, how to you feel about the future of Iowa manufacturing? What’s your greatest worry about the future of your industry? Are you ready to meet the challenges ahead?

CIRAS will be asking all these questions and more as part of a wide-ranging survey that will launch in June. The survey, along with some in-depth company panel discussions, is part of a regular process CIRAS uses to assess the needs of Iowa manufacturers.

Iowa’s ISO-certified manufacturers face a looming deadline that many aren’t completely ready for, experts say.

Remember that change in the ISO certification requirements that you’ve been ignoring for two years? It’s going to become mandatory beginning September 2018 – so now is the time for to start getting serious.

“Most Iowa manufacturers have been procrastinating,” said CIRAS project manager Rudy Pruszko. “I don’t know of anybody who’s completely switched over to the 2015 standard, but a lot of them are now working on it.”

Mark Baker eventually concluded that government contracting was worth a shot.

No, the CEO of Des Moines-based Endless Supplies Corporation acknowledged, it was probably not going to become his company’s primary business strategy. Becker still has difficulty reconciling the fast-moving, products-always-changing world of information technology with sometimes-lengthy government procurement processes. But after a full day at the Iowa Events Center last fall spent hopping between educational presentations and asking questions of the speakers, Becker concluded that Endless Supplies ought to at least get certified so his company can show that it’s ready and able to do business with the government.

A partnership between the American Welding Society’s Iowa Section and CIRAS’ problem-solving metallurgists led to record attendance at an April event aimed at educating engineers about the best ways to design long-lasting products.

 Gov. Terry Branstad, Lt. Governor Kim Reynolds and a host of other Iowa governmental and business leaders have unveiled a plan to boost Iowa factories during a “Year of Manufacturing.”

The Year of Manufacturing initiative, which was announced in January during Branstad’s Condition of the State address, is designed to be a 12-month, concentrated focus on improving Iowa’s manufacturing Gross Domestic Product. Led by the Iowa Economic Development Authority (IEDA), the Iowa Association of Business and Industry (ABI) and CIRAS, business leaders plan to fan out across the state to visit with companies and make certain that each firm is aware of the resources available to help them improve.

An Iowa manufacturer of wheelchair wheels and caster forks has begun selling stronger and lighter versions of those products—thanks partly to CIRAS’ help in testing and refining what the company describes as “the world’s first carbon fiber wheel set.”

Ottumwa-based Frog Legs Inc., which has sold aluminum wheelchair wheels and suspensions since 1997, began selling a new carbon fiber version of its products earlier this year.

Iowa manufacturers need help developing strategies, exploring new markets, implementing proven ways of dealing with workforce constraints, and wielding technology as a competitive advantage.

Iowa State University students have gained even more valuable experience with manufacturing technology thanks to CIRAS’ recent purchase of an electrical discharge machine (EDM).

Thanks to CIRAS and its partners, more than 8,000 Iowans ended October with a greater appreciation for the people who make a living making things.

Everything seemed to be going great, Dan Svec recalls, until the first hints of a recession appeared and began to expose the weaknesses at PyroGraphics.

In 2008, the West Des Moines printing company, which specializes in business promotional items and souvenirs, was starting to struggle in a declining economy in which most promotion had stopped. By 2012, when the company discovered CIRAS, the end was very much in sight.

 A 40,000-square-foot building on a nine-acre industrial site in eastern Spencer, Iowa, has become the testing ground for a new initiative in rural economic development—with CIRAS playing a large role.

On January 24th, we at CIRAS hosted our first Future of Manufacturing event, focused on how Augmented and Virtual Reality are changing manufacturing. Experts from Mechdyne, ISU Mechanical Engineering, Newport News Shipbuilding, and Daqri gave an update on current and next generation technologies that are beginning to change manufacturing around the globe. 

Here are our four key takeaways from that event:

Hundreds of companies will again flock to the Iowa State University campus next week for a twice-yearly ritual focused, on both sides of the handshakes, at quickly forging as many relationships as possible.

It’s here.

We’ve heard the terms thrown around for years: Industry 4.0, Connected Machines, Internet of Things, Industrial Internet. Very quietly, this has all become real – your best customers, competitors, and suppliers have built digital capabilities that change the way they do business. At CIRAS, we group all this effort under the term Digital Manufacturing, defined as the ability to connect different parts of the manufacturing life cycle through data, and to utilize that information to make smarter, more efficient business decisions (source: DMDII). 

For those of you that are asking “Does this apply to me?”, the answer is simple: Yes.

A previous “State of the State” explored growth in Iowa’s young worker population and the fact that production jobs are a declining fraction of the opportunities available to them. The breadth of those opportunities—or at least workers’ perceptions of what opportunities exist in the labor market—can be glimpsed in trends for post-secondary education.

AMES, Iowa – Iowa manufacturers are projected to receive up to $37 million in research-based, business-improving services over the next 10 years after U.S. Dept. of Commerce officials on Friday moved to renew the department’s longstanding relationship with Iowa State University’s Center for Industrial Research and Service (CIRAS).

The award means CIRAS will continue to serve as Iowa’s affiliate of the National Institute for Standards and Technology’s (NIST) Manufacturers Extension Partnership (MEP), a nationwide network of centers created to enhance the performance of U.S. manufacturing. Through this partnership, CIRAS will continue providing services to help small- to mid-sized manufacturers improve their businesses and will add new services to help all Iowa manufacturers navigate rapidly changing technologies and business models.

Three major business deals involving some of Iowa’s most innovative and best-run firms in their fields should send a strong message to other Iowa companies, CIRAS believes: innovation combined with strong business skills reaps substantial reward. The owners of Harrisvaccines, Harvest Innovations, and Hagie Manufacturing all agreed over the past year to sell major portions … Continue reading Mergers Point to Major Success for Innovative Iowa Companies

Iowa manufacturers’ single largest fear, according to a CIRAS survey, is the looming cost of employee health care. And the worry appears to be well placed.

“If you are a private employer in Iowa, you have reason to be concerned,” said Mark Becker, a Johnston-based employer benefits consultant. “There are far more questions than answers right now. On large insurance, there’s really no place to run.”

In need of some last minute gift ideas? We’ve put together a short list of Iowa-manufactured products that make great gifts!  

By Mike O’Donnell

At this very moment, the future of American manufacturing is being written at nine specially linked institutes fueled by $2.1 billion from the U.S. government, research universities, and hundreds of American companies.

It’s known as the National Network of Manufacturing Innovation (NNMI) – or, following a rebranding campaign launched in mid-September, as “Manufacturing USA.” If you aren’t familiar with it, you should begin educating yourself as soon as possible. Because your ability to compete could change dramatically, depending on the work taking place there and how quickly you’re willing and/or able to embrace it.

A trailblazing exploration of metal additive manufacturing as a new way for Iowa companies to make tooling could soon reap rewards in terms of cheerleaders with better balance.

American Athletic Inc., a Jefferson, Iowa-based sports equipment manufacturer, plans to launch a new product this fall aimed at helping high school and college cheerleaders around the country find a safer way to strengthen leg muscles and learn the kind of balance necessary for standing in someone’s hands. American Athletic describes its new EliteTM Cheer Stand as a safer, closer-to-the-floor way for cheerleaders to train. The product, which also was tested by Iowa State University cheerleaders, includes multiple plastic parts produced by Ottumwa-based Angstrom Precision Molding—using a mold built by CIRAS’ metal 3D printer.

Perhaps the best way to think about the Kieffer family is to picture them with fishing poles, staring longingly into a lake. The owners of Preston, Iowa-based Plastics Unlimited seem ready, and they talk as if dinner is inevitable.

 Loy Van’t Hul believes one of the keys for Double HH Manufacturing is a focus on getting the job done.

“We provide quality products for a wide range of industries, and who we use as an operator, whether that person has a disability or not, shouldn’t make a difference,” said Van’t Hul, Double HH’s director of manufacturing operations.

Double HH (a subsidiary of the broader Rock Valley-based Hope Haven Inc.) is one of a half-dozen CIRAS clients who exist both as nonprofit companies and as vocational rehabilitation firms, using physically or intellectually disabled workers to provide products or services.

Thanks to CIRAS and its partners, an estimated 8,000 or more Iowans ended October with a higher appreciation for the people who make a living making things.

School children, parents and community leaders attended a total of 149 events in October to commemorate national Manufacturing Day – an annual October 7 industry celebration that Iowa stretches into month-long educational opportunity.

Kevin Keener sees enormous potential in the innovative projects taking root at Iowa State University’s Center for Crops Utilization Research (CCUR).

Keener, now entering his second year as CCUR’s director, describes research­ers seeking to use fermentation and chemical changes to crop by-products to create plastics or adhesives. Sci­entists also are studying how to cre­ate oil-based materials out of natural components. And roughly 100 companies annually, most focused on food and feed production and food safety, are work­ing on projects in CCUR’s on-campus pilot-scale processing spaces or at the CCUR-managed BioCentury Research Farm outside Ames.

Shelly Vanyo smiled happily as her science and engineering students milled around a Boone High School classroom ogling various tiny machine parts made inside a metal 3D printer at Iowa State University.

Mission accomplished. They students were excited, and their teacher was pleased.

A program aimed at boosting Iowa industry one sector at a time will turn its attention to food next month.

CIRAS staffers are now finalizing the details for a November 15 innovation summit in Ames focused on the needs of food, beverage, feed, and grain processors. Similar to previous summits, the day-long event will include a morning session with short, interactive, technology presentations followed by an afternoon session in a tradeshow-like environment. Organizers say this format allows participants to learn about key technologies, then develop specific plans around how to implement them in their businesses.

There are countless paths that a company can take in pursuit of growing revenue and increasing profitability. Every decision made along the way tends to matter: Should you invest in equipment upgrades, employee training, new technology, or better marketing? Should you push for better quality or new product features? How different are you, really, from your competitors? How do you identify and successfully navigate your most effective strategic path?

Think of it as an impending explosion in the dark: It’s coming at some point. It may be a time bomb or a firecracker. You don’t know how big, or how close to you,  the eventual bang will be.

You probably ought to find out.

Experts say that’s roughly the current situation in Iowa’s food companies, many of whom can expect within months to feel the first full weight of important new federal safety regulations. A 2011 law called the U.S. Food Safety Modernization Act (FSMA) gave the FDA new powers to prevent outbreaks of foodborne disease. But the impact of new rules was largely delayed as authorities constructed complex standards and procedures.

AMES, Iowa  –  The numbers are in, and they continue to show a strong value received by Iowa businesses who have built a relationship with Iowa State University.

A Cresco tool-and-die maker’s search for diversification has led the company, with CIRAS’ help, to stake out new territory as what may be the first Iowa business of its kind to produce parts for customers via additive manufacturing.

Upper Iowa Tool & Die & Innovations, founded in 1978, purchased a new plastic-based 3-D printer earlier this year after conversations with CIRAS convinced the company to aim higher in its search for a way to differentiate from competitors. Since mid-April, Upper Iowa has been pitching its additive manufacturing capability both to new clients and as an add-on for services to existing customers.

No discussion of Iowa’s workforce is complete without acknowledging the intense competition for workers among Iowa communities. As the state’s industrial structure diversifies, its occupational mix diversifies as well. That translates, in some communities, to a shrinking pool of available workers for manufacturing firms and other companies with specialized needs. Employers in small communities, drawing … Continue reading State of the State – by Liesl Eathington

Curt Burnett sees his job two ways: he is both the pilot of a “connection machine” and a regional navigator, charting a long-range course toward the future for Quad Cities manufacturing.

The complicated part is that Burnett, executive director of the relatively new Quad Cities Manufacturing Innovation Hub, is doing both things while the machine is still being built.

A Cresco tool-and-die maker’s search for diversification has led the company, with CIRAS’ help, to stake out new territory as what may be the first Iowa business of its kind to produce parts for customers via additive manufacturing.

Upper Iowa Tool & Die & Innovations, founded in 1978, purchased a new plastic-based 3-D printer earlier this year after conversations with CIRAS convinced the company to aim higher in its search for a way to differentiate from competitors. Since mid-April, Upper Iowa has been pitching its additive manufacturing capability both to new clients and as an add-on for services to existing customers.

 It might be a step too far to call Sears Manufacturing’s problem a pain in the backside. But the evasive and mysterious cause behind an ongoing problem with a purchased component used in the company’s vehicle seat suspension certainly proved annoying—until Sears called upon members of CIRAS’ Technology Assistance Program (TAP).

The result? An in-depth analysis of cracked air compressors that early this year will lead to a design change on the pneumatically controlled seats that Sears, a 160-year-old Davenport firm, makes for construction and agriculture equipment around the country.

The future of manufacturing officially opened for business last week (at least symbolically) when Iowa State University College of Engineering Dean Sarah Rajala used a set of 3-D-printed scissors to cut the ribbon on CIRAS’ new metal laser sintering machine.

Sometimes, you just want to know.

Cline Tool, based in Newton, recently completed a 15-month project with CIRAS to evaluate its safety plans and procedures. The result? Cline now has a new Safety Committee to address safety procedures, processes, and compliance moving forward. And its Board of Directors is much more confident after being reassured that Cline has a strong program in place that meets OSHA requirements.

The evolution of manufacturing is occurring bit by bit across Iowa—including, among other places, at a metal door factory in Mason City.

Curries, part of the Sweden-based ASSA ABLOY Group, is where roughly 490 production workers go each day to produce steel doors and frames.Since 2012, the company has been working steadily to automate the final phase of its door-handling process—a manual labor-intense procedure that tends to spawn high turnover and can cause the kind of muscle injuries that are common in an aging workforce.

CIRAS’ first Manufacturing Leadership Program was broad, educational, and useful, according to the newly graduated Martina Bockenstedt, general manager for FarmTek and Growers Supply.

“It offered everything from finance and marketing to more of the leadership skills,” she said. “I could glean something from every one of them.”

Planning is now under way for CIRAS’ next campaign to focus its industrial and economic expertise on projects for the benefit of a large Iowa manufacturing subsector.

A total of 102 people from 55 organizations took part in two previous Innovations Summits arranged by CIRAS in spring 2014 and spring 2015 under a five-year effort funded by the United States Economic Development Administration’s University Center Program. The events, focused on bringing new technologies to businesses in the plastics and machinery manufacturing sectors, spawned upgrades and innovations that led to $1.5 million in new or retained sales for the participating companies and more than $184,000 in various cost savings to date.

The maker of JOLLY TIME® Pop Corn turned 100 last year, but with eyes focused as much on the future as on the past.

Keith Vorst doesn’t think outside the box so much as he thinks about the box—and how it affects everything around it.

Vorst, an associate professor in Iowa State University’s Department of Food Science and Human Nutrition, also is director of the university’s new Polymer and Food Protection Consortium. He has spent the last year working to build a national center for packaging research and expertise—a place where companies in Iowa and elsewhere can go to assess the design, safety, function, and value of the packaging that envelops their products.

Iowa industry leaders should be able to launch test projects early next year with a new metal 3-D printer that CIRAS has obtained to educate manufacturers about the enormous, groundbreaking possibilities of additive manufacturing technology.

A George, Iowa, manufacturer of farm equipment, scooters, and hydraulic lift equipment is ramping up production in a new 26,000-square-foot building that was designed, with CIRAS’ help, to take the entire operation to a higher level.

Diversified Technologies Inc. (DTI) traces its founding back to the 1888 blacksmith shop of a German immigrant. The company has evolved over the intervening decades to become a diverse corporate family that includes Sudenga Industries Inc. agricultural equipment, Ranger All-Season Electric Scooters, and the popular Dur-A-Lift line of mounted aerial lifts.

The numbers tell the story. In less than four years, Sisters Home Style Entrées went from preparing 200 frozen meals a month for families and individuals to roughly 41,000.

The one-woman, Humboldt, Iowa, company started by Deb Davis swelled to employing 37 people. And, with help from CIRAS and the Iowa Small Business Development Center (SBDC), it moved from a 2,500-square-foot facility to a new 30,000-square-foot manufacturing plant.

U.S. Manufacturing Day technically was Oct. 2. But thanks to a long list of organizers and promoters (including CIRAS, Elevate Iowa, Iowa State University Extension and Outreach, and community colleges around the state) the celebration in Iowa continues throughout the rest of October.

An Ankeny-based plastics injection molder landed new business and launched new growth after the firm was able to prove its capabilities via testing arranged last year at Iowa State University.

Accumold, a company that makes small plastic parts for a variety of technology and medical devices, announced plans in February for a $12 million expansion that will add 200 jobs at its Ankeny plant over the next three years.

AMES – An unprecedented and heavily coordinated educational campaign means Iowans throughout the state will have easy access in October to a wide variety of events touting the benefits of a career in manufacturing.
So far, more than 2,000 happenings have been scheduled across the U.S. to celebrate National Manufacturing Day on Oct. 2. Events such as factory tours and educational seminars will be held both on Friday and beyond in a bid to tout the extraordinary opportunities available in American manufacturing.

ISU’s Engineering-LAS Online Learning recently launched new online master’s degree programs in engineering management and business analytics. Both are collaborative efforts with the Iowa State University College of Business.

This time next year, CIRAS expects to be settling into brand new offices at the Iowa State University Research Park in a new building that will, for the first time, pull together most of Iowa State’s economic development services into a single location.

The new building, to be known as the Iowa State University Economic Development Core Facility, will anchor an area called “Hub Square”—the new main gathering space for the 400-acre research park.

Iowa businesses want to know more about automation, and CIRAS is working on ways to help them.

CIRAS currently is looking to expand its automation support capabilities and could have more details available about that in the coming months.

In a time of tight budgets and unfavorable demographics, it’s in Dave Zrostlik’s best interest to keep all the employees he has.

Zrostlik is president of Stellar Industries, an employee-owned maker of truck-mounted hydraulic equipment in Garner. Like the rest of Iowa, Stellar faces a growing shortage of skilled workers, as older employees retire and young rural residents head out of town for the brighter lights of big cities.

Manufacturing jobs that fled U.S. soil decades ago for cheaper overseas labor might now be poised to come back – but only in certain sectors and only a little at a time, according to a newly released white paper from two CIRAS experts.

The upshot for Iowa is that producers in a handful of tipping-point industries should be keeping a close eye on labor and energy prices. In some cases, CIRAS experts say, those numbers could prove that manufacturers are paying too much to foreign suppliers or that U.S.-based suppliers are missing an opportunity.

Happy Friday. Ready for the holiday? We suggest you avoid any new projects this morning and instead spend today catching up on a few days’ worth of industry news.

Here’s what you might learn while trying hard to look busy:

An Adel-based manufacturer of springs for garage doors and agricultural equipment cut its costs by more than 30 percent and expects to boost sales by more than $1 million after adopting an innovative new technology that it tested as part of a CIRAS innovation service.

[WE’VE BEEN KIND OF LAX LATELY ON TELLING YOU ABOUT WHAT WE DO. HERE’S AN ATTEMPT (from the Winter 2015 edition of CIRAS News) TO FIX THAT.]

Happy Tuesday. Another wave of numbers today, plus factory workers and farm machinery.

Here’s where to find it:

For Iowa State University meat specialist Joseph Cordray, it all comes down to Americans’ changing demands for dinner.

Evolving societal preferences have created new opportunities for Iowa food companies, Cordray believes. Firms just need to innovate—or, if necessary, to find someone who’s willing and able to help them do it.

“Your spouse’s definition of a homecooked meal I guarantee is not the same as your grandmother’s definition of a home-cooked meal,” Cordray, a professor of animal science in the College of Agriculture and Life Sciences (CALS) at Iowa State University, said of the changing consumer demand. “Your grandmother used to spend all day in the kitchen making it.”

David Crowe made the announcement without warning, his wife recalls. They were in the car one day, and he simply turned to say, “When I die, I want to be cremated.”

One week later, Crowe’s widow would become the first customer of a new business seeking to give Iowans a novel, low-cost burial alternative. The hope is that this new line of handmade wooden cremation urns, conceived with help from CIRAS by the nonprofit training center where Crowe worked before his death, will create new financial stability for the mentally and physically disabled folks who used to be Crowe’s coworkers. It also may solve problems for a few families along the way.

Happy Frozen Friday. (That’s a temperature-in-our-communications-office reference, not notice of a particular Disney-themed day at ISU.)

One of the things we hope to do with the CIRAS Newswire is make you more aware of interesting stories out there that impact industry or that you might have missed.

Here’s what we declare to be interesting today: